Curved Beige Marble Honeycomb Panel | Lightweight Aluminum Stone Cladding
סקירת מוצר
Traditional solid curved stone is incredibly expensive due to material waste and is difficult to install due to its massive weight. Our Curved Beige Marble on Honeycomb Base revolutionizes this process. We slice natural marble to a 3mm-5mm thickness and bond it to a custom-shaped aluminum honeycomb backing using high-strength epoxy. The result is a perfectly curved, rigid, and lightweight panel that maintains the natural beauty of stone while offering superior impact resistance and acoustic insulation.
מאפייני האבן
The Beige Marble (typically Crema Marfil, Botticino, or similar) used in this panel features:
- Aesthetics: Warm, creamy background with subtle natural veins.
- Consistency: Selected for uniform color, making it perfect for large column cladding projects.
- גימור: Can be Polished (glossy) or Honed (matte) depending on design requirements.
פרטים טכניים וספקיפיקציות
| פרמטר | Specification Details |
|---|---|
| Stone Veneer Thickness | 3mm – 5mm (Natural Marble) |
| Honeycomb Base Thickness | 15mm – 20mm (Aluminum Alloy 3003) |
| Total Panel Thickness | 20mm or 25mm (Customizable up to 50mm) |
| גודל מקסימלי של הלוח | 1500mm x 3000mm (Depending on curvature radius) |
| Weight Comparison | Honeycomb: ~16kg/m² vs Solid Stone: ~80kg/m² |
| Impact Strength | 60 times greater than 3cm solid granite |
| Temperature Resistance | -40°C to +150°C (Freeze-thaw resistant) |
תיאור הצבע והדוגמה
ה שיש בצבע בז' offers a classic, neutral elegance. It ranges from light ivory to warm sand tones. Because the stone is real (not printed), natural variations in veining will occur, adding to the authentic luxury look of the finished column or wall.
גימורים זמינים
- מלוטש: Highly reflective, highlights the color depth.
- Honed: Satin smooth, non-reflective (modern look).
- Brushed/Leathered: Textured finish (on request).
יתרונות מרכזיים
- Super Lightweight: Reduces structural load on the building and simplifies installation (2 people can lift a large panel).
- Impact Resistant: The honeycomb core absorbs shock, making the stone much harder to crack or break than solid slabs.
- Cost Effective: Saves money on shipping, installation labor, and structural steel support.
- Easy Installation: Can be installed with Z-clips, rivets, or interlocking brackets.
יישומים מומלצים
- Interior & Exterior Round Columns
- Curved Facade Cladding
- Hotel Lobby Rotundas
- Elevator Cabs (Weight sensitive)
- Ceiling Soffits and Arches
אריזה והתקנה
Packaging: Panels are carefully nested and packed in custom-built plywood creates with foam separation to protect the curved surfaces.
Installation Note: Panels typically come with embedded nut inserts or aluminum frames on the back. They can be mechanically fixed to a metal sub-frame. No wet mortar is needed.
Buying Guide: Curved Honeycomb Stone
איך / למה / מה / אפשרויות / שיקולים
- How it’s made: We curve the aluminum honeycomb core first, then bond the thin stone veneer to it under high pressure. The honeycomb acts as a rigid skeleton.
- Why choose Honeycomb: Solid curved stone is wasteful (cutting a curve from a block wastes 60% of material). Honeycomb panels use material efficiently and are safer overhead.
- What to consider: The radius. We need precise CAD drawings to manufacture the mold for the curve.
- אפשרויות: You can choose “Open Edge” (visible honeycomb) or “Closed Edge” (stone/epoxy filled edges) depending on if the edge is visible.
- תחזוקה: Same as standard marble. The honeycomb backing is inert and requires no maintenance.
FAQ: Frequently Asked Questions
1. Is the surface real stone?
Yes, the top 3mm-5mm layer is 100% natural beige marble. It looks and feels exactly like solid stone.
2. How much weight does it save?
It weighs approx. 16kg/m², whereas 3cm solid marble weighs around 80kg/m². It saves about 80% of the weight.
3. Is it strong?
Yes, it is actually stronger than solid stone in terms of impact resistance and flexural strength due to the honeycomb reinforcement.
4. Can it be used outdoors?
Yes, we use weather-resistant epoxy adhesives. It is widely used for exterior building facades and cladding.
5. How do I install it?
Installation is mechanical (dry hang). We can install nut inserts or Z-clips on the back of the panel for easy attachment to a metal frame.
6. What is the minimum radius?
This depends on the stone type, but generally, we can produce curves with a radius as tight as 300mm-500mm.
7. Is it fireproof?
Yes, both the natural stone and the aluminum backing are non-combustible. The adhesive is rated for high temperatures.
8. Can you make full column covers?
Yes, usually we make them in two halves (semi-circles) or four quadrants to wrap around a structural column.
9. What is the production lead time?
Curved panels require custom molds. Lead time is typically 25-35 days depending on the project size.
10. Does the stone delaminate?
No. We use aviation-grade epoxy and high-pressure pressing to ensure a permanent bond that withstands freeze-thaw cycles.
11. Can I choose other stone colors?
Absolutely. We can manufacture honeycomb panels with Granite, Limestone, Travertine, or Onyx veneers.
12. What is the maximum size?
Standard max size is 1200x2400mm, but we can go up to 1500x3000mm for special orders.
13. Do you provide installation accessories?
We can supply the mounting clips and aluminum interlocking systems upon request.
14. How do you ship curved panels?
They take up more space than flat panels. We crate them vertically or nested to optimize container space.
15. What information do you need for a quote?
We need the stone type, panel dimensions, curvature radius (or CAD drawings), and total quantity.
למה לבחור בנו
אבן קארון is an expert in honeycomb stone manufacturing. Our factory is equipped with specialized curving machinery and high-pressure bonding presses. We have successfully supplied lightweight column cladding to 5-star hotels and commercial centers worldwide.
צרו את האמנות המותאמת אישית שלכם
From complex organic curves to standard cylindrical column covers, our engineering team works with your architects to turn complex designs into feasible, lightweight reality.
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